11èmes Assises Européennes de Prototypage Rapide
Session 4


Alginate-based biomanufacturing process

by P. J. S. Bártolo and A. Mendes
Institute for Polymers and Composites, Department of Mechanical Engineering,
School of Technology and Management, Polytechnic Institute of Leiria, Portugal.
pbartolo@estg.ipleiria.pt

Abstract: Hydrogels have received much attention due to their potential use in a wide variety of biomedical applications, including tissue engineering scaffolds, drug delivery, contact lenses, corneal implants and wound dressing. Most hydrogels are usually synthesized using reactive monomers and cross-linkers. However, they do consume non-renewable resources, employ hazardous manufacturing steps and are not biodegradable, on top of not being always biocompatible so their use in medical applications is limited. Consequently, research attention has been centred on generating hydrogels from natural and biocompatible polymeric materials, such as collagen, gelatin, chitosan and alginate. Biomaterials, due to their particular properties, such as biocompatibility, biodegradability, sensitivity to some external pH, electrical or temperature stimuli, can be extensively used in biotechnology and medical applications.

This research study focuses on a new route to produce three-dimensional patterns in alginate hydrogels for medical applications, through the use of a biomimetic layer-by-layer free form manufacturing system. In this new biologic manufacturing system alginate structures are produced by extruding a solution of sodium alginate in water (previously prepared) mixed with a solution of calcium chloride, both of known concentration. The building process to obtain three-dimensional gel structures is described, from a chemical point of view and some produced structures are presented. It is also examined the effect of the alginate concentration over both the kinetics and accuracy (shrinkage) of the gelation process and morphological structure.